Automatic Screw Fastening System for M2–M6 Screws in Mobile Phone Assembly
In the high-precision and high-volume mobile phone assembly industry, the screw fastening process directly affects production efficiency and product quality. The Automatic Screw Fastening System for M2–M6 Screws is tailored to address the core needs of this field, integrating full automation of the fastening process and precise adaptation to M2–M6 screws to deliver consistent, reliable results for mobile phone casings, motherboards, camera modules, and other key components.
Full Automation: Breaking Efficiency Bottlenecks
The automatic screw fastening system completely subverts the inefficiency of manual and semi-automatic fastening in mobile phone assembly. It integrates automatic screw feeding, positioning, and fastening into one continuous process, with a maximum efficiency of 100 screws per minute—5 times higher than manual operation. The system’s intelligent control module automatically identifies screw holes through visual positioning technology, achieving ±0.01mm positioning accuracy to avoid misalignment and component damage. No manual intervention is required during operation, which not only reduces labor costs but also eliminates human errors such as missing screws, floating screws, and over-tightening, significantly improving product yield.
M2–M6 Adaptability: Covering Core Screw Specifications
The precise adaptation to M2–M6 screws makes the system highly versatile in mobile phone assembly. Mobile phones use a variety of small screws within the M2–M6 range: M2–M3 screws for delicate components like camera sensors and flex cables, and M4–M6 screws for sturdier parts such as middle frames and battery covers. The system supports quick switching between different screw sizes by replacing the adaptive driver bit and adjusting parameters, with no need for complex equipment modifications. The adjustable torque range (0.1–3 N·m) perfectly matches the fastening requirements of different mobile phone components, ensuring that each screw is tightened to the standard without damaging fragile circuits or plastic structures.
Mobile-Focused Optimization: Enhancing Production Compatibility
The system is deeply optimized for mobile phone assembly scenarios. Its compact structure allows seamless integration into existing mobile phone production lines, saving workshop space. It supports parameter storage for 50+ mobile phone models, enabling one-click switching between different production tasks and reducing downtime for model changes. Additionally, the built-in fault diagnosis system can real-time detect issues such as screw jams, insufficient supply, and torque deviations, triggering alarms and stopping operation immediately to avoid batch defects. The system’s dust-proof and anti-static design also adapts to the cleanroom requirements of mobile phone manufacturing, protecting sensitive electronic components.
In summary, the combination of the automatic screw fastening system’s efficiency, M2–M6 screws adaptability, and mobile-focused optimization makes it an essential equipment for mobile phone assembly. It provides the precision, efficiency, and reliability needed to meet the strict quality and output standards of modern mobile electronics manufacturing.