Maintenance Instructions for automatic screw fastening machines

If you want to use the screw fastening machine for a long time, good maintenance is necessary. The maintenance of screw tighten machine can make the machine work normally for a long time to avoid production accidents, extend the service life , and effectively reduce the cost for the enterprise. The production department must strictly follow the instructions.

Following is the Maintenance Instructions for automatic screw fastening machines:

1. Machine Knowledge

* There are two types of screw tighten machines according to the way of screwing conveying: blowing

type and suction type. The structure of the two is the same, but with different feeder, clamping head.

* The machine is mainly composed of X,Y,Z axis,screw feeder and frame (electric box)

2. Main items for maintenance

The machine is divided into transmission parts and fixed parts in structure:

* The transmission parts mainly include synchronous wheels, synchronous axles, slider connectors, motor

output shafts, etc.

* The fixed parts are mainly non-moving parts such as racks and supports.

* The structure of X.Y.Z axis is similar, so left diagram is illustrated with Y axis. 

3. Preparation before equipment production: All machines are inspected strictly before shipping, including process of assembling, debugging, aging, actual sample testing. However, some screws may loose or fall during the transportation. Before using the machine, please fully check whether the screws of the whole machine are tighten well and parts are in correct position. 

4. Requirements for operators: All operators must have pre-job training, be able to program for various products, understand the working principle of this machine, be able to troubleshoot simple problems, and be familiar with the safety rules for equipment operation. 

5. Daily maintenance of equipment 

1) Every day-off working: Clean and wipe the machine surface. Keep the machine free of messy tools, screws and other debris. Check whether the consumables can still use, such as whether the screw tip is worn out, which affects the use and need to be replaced. 

2) The equipment needs regular maintenance of the transmission parts every week:

3) The equipment needs to be overhauled every twelve months: For example, the timing belts and timing wheels in the transmission parts are parts that are easily worn out by force. If cracks, deformation, etc. are found, they must be replaced in time to avoid affecting the machine performance. If possible, it is best to disassemble and assemble the main parts once, clean all corners of the equipment, ensure that all parts and electrical components are clean and not corroded, effectively extend their service life, and achieve good performance of all parts. 

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