Intelligent Screw Fastening Machine with Touchscreen Panel for LED Production
In the mass production of LED products—such as panel lights, strip lights, and street lamps— LED production requires efficient and precise assembly to ensure product stability and consistency. The Intelligent Screw Fastening Machine with Touchscreen Panel is tailored to this demand, integrating the user-friendly operation of a touchscreen panel and the high-precision control of an intelligent system to deliver reliable screw fastening results for LED lamp housings, driver modules, and light bar brackets.
Touchscreen Panel: Simplifying Operation and Parameter Management
The touchscreen panel is a core user-centric design of this machine, significantly lowering the threshold for LED production operations. Unlike traditional machines with complex physical buttons, the intuitive graphical interface allows operators to set key parameters (torque, fastening speed, screw quantity) with just a few touches. It supports one-click storage and recall of up to 50 sets of production recipes, which is ideal for multi-variety LED production lines. Real-time data such as production count, fault alerts, and operation status are clearly displayed on the screen, enabling managers to monitor production progress instantly and respond to abnormalities quickly, reducing training costs and operational errors.
Intelligent Control: Ensuring Precision and Stability
The intelligent control system is the guarantee of high-quality screw fastening in LED production. LED components are mostly lightweight and fragile (e.g., plastic lamp housings, aluminum heat sinks), requiring strict torque control to avoid cracking or deformation. The machine adopts a servo-driven torque control system with an accuracy of ±3%, automatically adjusting the fastening force to match different LED components. It also features intelligent error detection functions, such as missing screws, floating screws, and thread slipping, which trigger immediate alarms and machine shutdowns to prevent defective products from entering the next process, effectively improving product yield.
LED-Focused Optimization: Enhancing Production Adaptability
The machine is deeply optimized for LED production scenarios. It supports common small screw sizes (M2–M5) used in LED products, with quick-change driver bits that allow switching between screw types in 2 minutes, minimizing downtime for model changes. Its compact structure fits seamlessly into existing LED assembly lines, and it can be integrated with automatic feeding and conveying systems to form a fully automated production unit. The dust-proof and anti-static design protects sensitive LED components (e.g., driver chips) from environmental interference, ensuring stable operation in cleanroom or workshop environments.
In summary, the combination of the touchscreen panel’s user-friendliness, the intelligent system’s precision, and LED-focused optimization makes this machine an indispensable tool for LED production. It provides the efficiency, accuracy, and adaptability required to meet the strict quality and output standards of the modern LED manufacturing industry.